Product Description

Product Overview

The 271-2116 (cross-reference: 4588651 / 3417664 / 148-3051) is a load-sensing variable displacement axial piston pump purpose-engineered for the Caterpillar D6T Series crawler dozers. Serving as the primary hydraulic power source for the implement circuit (work equipment circuit), this pump delivers high-pressure hydraulic flow to the blade lift/tilt cylinders, ripper cylinders, and auxiliary work tools across all D6T configurations — including the D6T XL (extended track), D6T XW (extra-wide track), and D6T LGP (low ground pressure) variants.
Manufactured to strict Caterpillar OEM specifications, this pump features complete drop-in interchangeability with the original 271-2116 unit — mounting dimensions, port locations, shaft configurations, and control interfaces are fully compatible, requiring no modifications to existing piping or brackets for installation. Every unit undergoes 100% simulated working-condition bench testing prior to shipment, covering volumetric efficiency, pressure stability, internal leakage, and noise levels to ensure performance parameters meet or exceed original factory standards.

Technical Specifications

271-2116 Primary Model Data:
  • Model: 271-2116 (Cross-reference: 4588651 / 3417664 / 148-3051)
  • Configuration: Variable-displacement axial piston swashplate pump (open circuit)
  • Hydraulic System Type: Load-sensing variable displacement (Load-Sensing)
  • Rated Working Pressure (Non-VPAT): 217 bar (3147 psi)
  • Rated Working Pressure (VPAT): 244 bar (3545 psi)
  • Maximum Flow (Implement Pump): 189 L/min (49.9 gpm)
  • Rated Speed (Implement Pump): 1965 rpm
  • Maximum Displacement (Derived): Approx. 96 cm³/rev
  • Control Method: Load-sensing + Pressure compensator
  • Weight: Approx. 30 kg (66 lbs)
  • Rotation: Clockwise viewed from shaft end (standard configuration)
  • Compatible Machines: Caterpillar D6T XL / D6T XW / D6T LGP
  • Companion Engine: Cat C9 ACERT (Net power 138-153 kW / 185-200 hp)
D6T Complete Hydraulic System Reference:
  • Implement Pump Flow: 189 L/min (49.9 gpm) @ 1965 rpm
  • Steering Pump Flow: 179 L/min (47.3 gpm) @ 2625 rpm
  • Implement Relief Valve Setting (Non-VPAT): 217 bar (3147 psi)
  • Implement Relief Valve Setting (VPAT): 244 bar (3545 psi)
  • Steering System Relief Valve Setting: 417 bar (6048 psi)
  • Hydraulic Tank Capacity: 51.5 L (13.6 gal)
  • Total Hydraulic System Capacity: Approx. 62.5 L (16.5 gal)
D6T Configuration Operating Weights:
  • D6T XL: Approx. 21,703 kg (47,846 lbs)
  • D6T XW: Approx. 22,588 kg (49,797 lbs)
  • D6T LGP: Approx. 24,417 kg (53,829 lbs)
  • D6T XL VPAT: Approx. 24,060 kg (53,042 lbs)

Key Technical Advantages

Precision Machining & Manufacturing

The cylinder block and piston assembly utilize matched lapping processes with clearances controlled to the micrometer level, ensuring superior sealing performance even at the full 217 bar (Non-VPAT) and 244 bar (VPAT) continuous working pressures. The valve plate is manufactured from high-strength bronze alloy and finish-honed to a surface roughness of Ra ≤ 0.2μm, effectively minimizing internal leakage and maximizing volumetric efficiency. The swashplate surface undergoes specialized heat treatment and coating processes for enhanced wear resistance, maintaining geometric accuracy under sustained high-pressure operation.

Load-Sensing Energy Efficiency

The load-sensing hydraulic architecture automatically matches pump output flow and pressure to the actual demand of the actuators. When all control valves are in neutral, the pump automatically enters a low-pressure standby mode, delivering only the minimal flow required to maintain system standby pressure — reducing no-load energy consumption by up to 25% compared to conventional fixed-displacement pump systems, while dramatically reducing system heat generation. Under multi-function simultaneous operation, the load-sensing system provides proportional flow sharing, ensuring coordinated movement of blade lift, tilt, and ripper functions.

Low Noise & Vibration Design

An odd-number piston configuration combined with optimized valve plate relief groove geometry effectively reduces flow pulsation and pressure ripple amplitude, resulting in significantly lower operating noise compared to conventional even-number piston designs. The hydrostatically balanced slipper pad structure minimizes friction between pistons and the swashplate, further suppressing mechanically generated noise. The pump housing is constructed from high-strength cast iron, providing excellent vibration damping characteristics — particularly important in the high-vibration environment of crawler dozer operations.

Long-Life Bearing & Seal System

The main shaft employs heavy-duty tapered roller bearings designed to withstand the high radial and axial loads transmitted from the engine gearbox drive, with B10 life ratings meeting the rigorous demands of dozer applications. The shaft seal utilizes a Viton® fluoroelastomer lip seal rated for high temperature, high pressure, and long-term aging resistance, ensuring leak-free operation under continuous 217 bar working pressure. The case drain port design maintains seal cavity pressure within safe operating limits at all times, extending seal service life.

Dual-Pump Independent Circuit Compatibility

The D6T employs a dual-pump hydraulic architecture — the implement pump (271-2116) and the steering pump operate on independent circuits, ensuring that blade operations never compromise steering performance and vice versa. This independent circuit design provides the operator with precise steering control even under full-load dozing conditions, which is particularly critical for finish grading in confined areas and precision land clearing operations.

Application Areas

  • General Dozing & Site Grading: D6T XL configuration for standard construction site dozing, backfilling, and grading — the 271-2116 pump delivers 189 L/min stable flow to the blade lift/tilt cylinders at 217 bar working pressure, ensuring sufficient blade penetration force
  • Low Ground Pressure Wetland Operations: D6T LGP configuration for swamp, wetland, and soft ground conditions — LGP machines at 24,417 kg operating weight achieve ground pressure as low as 5.11 psi; the 271-2116 pump provides precise angle and tilt control for VPAT blades at 244 bar
  • Pipeline Construction & Trenching: D6T XW extra-wide track configuration for long-distance pipeline laying and trenching — the extra-wide undercarriage provides superior lateral stability while the 271-2116 pump drives ripper cylinders and blade for precise depth control
  • Forestry Dozing & Land Clearing: Compatible with D6T forestry arrangement, providing hydraulic power for dozing and winch operations — high pressure settings ensure powerful pushing force and winch line pull in dense vegetation conditions
  • Mining Support Operations: Used in small-to-medium mining operations for road maintenance, spoil pile dozing, and face cleanup — the 271-2116 pump maintains stable flow output under heavy-duty continuous operating conditions
  • Landfill Waste Operations: Compatible with D6T waste arrangement, providing hydraulic power for blade and compaction operations — seal system is reinforced for high-contamination environments

Expert Maintenance Tips

  • Installation Alignment: Ensure pump shaft alignment with the engine gearbox drive output within 0.05mm radial offset and 1° angular deviation. The D6T’s piston pump is directly driven by the engine gearbox — inspect the drive gear spline condition before installation. Pre-fill the pump housing with clean hydraulic fluid before startup — dry starting will cause irreversible damage to the piston-cylinder assembly and valve plate within seconds.
  • Hydraulic Fluid Requirements: Use Caterpillar DEO™ or equivalent ISO VG 32-68 anti-wear hydraulic fluid. Fluid cleanliness must meet ISO 4406 18/16/13 minimum. Maintain fluid temperature between 30-80°C; during cold starts, fluid temperature must not be below 10°C — perform low-speed warm-up if necessary. Hydraulic tank capacity is 51.5 L (13.6 gal); always maintain fluid level within the dipstick range.
  • Case Drain Line: The case drain port must be plumbed directly back to the reservoir with a maximum backpressure of 1.0 bar (15 psi). The drain line size must be equal to or larger than the pump case drain port, and no throttling devices or shutoff valves may be installed in the drain line. Regularly monitor case drain volume — a significant increase indicates accelerated wear of the piston-cylinder assembly or valve plate, necessitating teardown inspection.
  • Load-Sensing System Commissioning: After pump replacement, the load-sensing system must be pressure-matched. Verify the load-sensing signal line (LS Line) is correctly connected and leak-free, and that the implement relief valve setting matches factory specifications (217 bar / 3147 psi for Non-VPAT; 244 bar / 3545 psi for VPAT). After system startup, observe the pump standby pressure reading in no-load condition — the normal value should be approximately 20-30 bar below the relief valve setting.
  • Preventive Maintenance Schedule: Inspect shaft seal condition and case leakage volume every 2,000 operating hours. Replace hydraulic fluid and suction strainer element every 5,000 hours or annually, whichever occurs first. Sample hydraulic fluid every 1,000 hours to test cleanliness and moisture content, replacing fluid that fails to meet specifications. Total hydraulic system capacity is approximately 62.5 L; during fluid changes, always replace filters and clean the tank simultaneously.

Related models:

200‑1801
145‑4878 10R‑0555
152‑2913
104‑1752 0R‑7669
202‑1335 10R‑0544
100‑3259 0R‑9645
235‑4108
9T‑8346 0R‑8503
131‑6006 0R‑7476
172‑5637 10R‑0552
247‑8968 10R‑6278
167‑0994 0R‑7674
204‑9749 10R‑8688
178‑5195 20R‑3306
289‑6370
15244762
340‑2121 20R‑1844
194‑6800 20R‑3301
171‑2950
15229403
240‑2647 10R‑6688
224‑6369
170‑9918 10R‑3223
6E‑1279
247‑8917
219‑1964
237‑4397
9T‑6857 0R‑4218
224‑4430 10R‑6686
4Z‑5811
235‑4257 20R‑6812
9T‑4104 0R‑4215
152‑2914
319‑3595
177‑0280
203‑2790
153‑7020
178‑9181
171‑2949
224‑4432
153‑7021 10R‑6693
140‑8886 0R‑0861
325‑9778
280‑7137
153‑9624 0R‑1062
161‑6634 0R‑7793
300‑9481/340‑6184
300‑9482
233‑4152
112‑6564
341‑7672 20R‑3312
142‑8698 10R‑0169
219‑1965 10R‑4648
235‑4109 10R‑8695
346‑4095 20R‑3312
224‑4431 10R‑6687
169‑4883 10R‑3875
235‑4110 10R‑8696
379‑9740 20R‑7880
271‑2116
252‑2680 20R‑7023
244‑2228 10R‑8770
358‑4993 20R‑8956
124‑3027 0R‑7666
259‑0814 10R‑6275
245‑8998
214‑1091
146‑3685
259‑0815 10R‑8707
249‑7013 20R‑0114
6E‑3136 0R‑7682
187‑9090 10R‑6685
261‑5630 20R‑3304
252‑2679 20R‑7022
6E‑3137 0R‑7672
6E‑4469
267‑6598 20R‑3304
214‑1097 10R‑7473
148‑3051
194‑3898
269‑9336
172‑5636 10R‑8686
6E‑5072 0R‑7661
367‑8077
355‑2397
109‑4197 0R‑7472
6E‑6102
196‑7765
358‑4992
185‑5918
249‑7016 20R‑0112
324‑3852
180‑9588 10R‑0532
155‑9248 0R‑7490
214‑1098 10R‑7435
327‑2193
277‑5566
134‑2947 10R‑0857
220‑0780 10R‑5603
397‑5303 20R‑9397
379‑9740
190‑2279 0R‑0912
6E‑3139 0R‑7660
495‑7571 20R‑9394
278‑1445
232‑1835 10R‑9089
107‑8136
172‑9322 10R‑6684

Company Profile

chengyuan-2.jpg

Frequently Asked Questions

1.Hydraulic pump
2.Hydraulic valve
3.Hydraulic motor
4.Hydraulic cylinder
5.Hydraulic parts

MOQ: 1pcs— we support sample and small quantity orders.
  • Adhere to quality first.
  • Support customization, ODM & OEM service.
  • 1-year warranty and complete after-sales support.
  • Safe and fast shipping worldwide.
  • 24-hour online service for your inquiries. 
 
Yes, we are a manufacturer with our own factory.
Common models are in stock, and orders are usually shipped within 1–3 days.
We accept T/T, L/C, PayPal, VISA, Western Union, Apple Pay, Google Pay, Afterpay (Clearpay), Klarna, and Trade Assurance.
 
For full orders: 30% deposit, balance before shipment.
For small/sample orders: full payment in advance.
We offer flexible shipping options: DHL, UPS, FedEx, TNT, EMS, as well as air or sea freight.
 
All deliveries ensure door-to-door fast and safe service.
 
All products are tested before shipment to ensure perfect working condition.
 
We offer a 12-month warranty — if a product fails due to quality issues, we provide free spare parts or repair support.
 
If you encounter any problem during use, please contact your sales manager or our support team at any time.
 
We will respond quickly and help solve the issue efficiently.
  • Hydraulic systems
  • Agricultural machinery
  • Construction machinery
  • Automobile industry
  • Local distributors and maintenance centers 
Yes. We offer competitive wholesale prices and try our best to give benefits to long-term partners.
Shoot Us An Email

Professional Manufacturer

Scroll to Top
Shoot Us An Email

Professional Manufacturer