Product Description

Product Overview

The RVEA-LCN, RVGA-LWN, RVCA-LAN, RVIA-LHN, and RVBA-LHN series are classic pilot-operated, balanced piston relief cartridge valves from Sun Hydraulics. These are normally closed pressure regulating valves that open to tank (port 2) when the inlet (port 1) pressure reaches the valve setting, throttling flow to maintain the desired pressure level.

The series features a balanced piston design with the main stage orifice protected by a 150-micron stainless steel screen to prevent contamination from entering the pilot stage. A vent port (port 3) is provided between the main piston and pilot stage, enabling remote control via other pilot valves or 2-way valves.

The series covers a wide flow range from 60 L/min to 480 L/min across multiple standard cavities including T-11A, T-17A, and T-19A.

As a direct replacement solution for Sun Hydraulics original products, this series strictly complies with Sun Hydraulics technical standards and offers complete interchangeability—direct drop-in replacement without any modification to manifold cavities or piping connections. Every unit undergoes 100% simulated duty cycle testing prior to shipment, ensuring performance reliability and long-term operational stability under actual working conditions.

Technical Specifications (Bulleted List)

RVEA-LCN

  • Model: RVEA-LCN

  • Product Type: Ventable, pilot-operated, balanced piston relief valve

  • Cavity: T-2A

  • Capacity: 120 L/min (30 gpm)

  • Maximum Operating Pressure: 350 bar (5000 psi)

  • Adjustable Range: 10.5 – 420 bar

  • Factory Pressure Settings Established at: 15 L/min (4 gpm)

  • Control Pilot Flow: 7 – 10 in³/min (0.11 – 0.16 L/min)

  • Adjustment – Turns to Increase Setting: 5 clockwise

  • Valve Installation Torque: Refer to T-2A cavity standard

  • Weight: Approx. 0.30 kg (0.70 lb)

  • Recommended Housing: BCW/S

RVGA-LWN

  • Model: RVGA-LWN

  • Product Type: Ventable, pilot-operated, balanced spool relief valve

  • Cavity: T-17A

  • Series: Series 3

  • Capacity: 240 L/min (60 gpm)

  • Maximum Operating Pressure: 350 bar (5000 psi)

  • Factory Pressure Settings Established at: 15 L/min (4 gpm)

  • Control Pilot Flow: 15 – 20 in³/min (0.25 – 0.33 L/min)

  • Response Time – Typical: Approx. 10 ms

  • Leakage at 110 SUS (24 cSt) : 65 cc/min @ 70 bar

  • Adjustment – Turns to Increase Setting: 5 clockwise

  • Valve Hex Size: 31.8 mm

  • Valve Installation Torque: 203 – 217 Nm

  • Locknut Torque: 9 – 10 Nm

  • Weight: 0.62 kg

  • Seal Kits: Buna 990017007 / EPDM 990017014 / Viton 990017006

RVCA-LAN

  • Model: RVCA-LAN

  • Product Type: Ventable, pilot-operated, balanced piston relief valve

  • Cavity: T-11A

  • Series: Series 1

  • Capacity: 60 L/min (15 gpm)

  • Maximum Operating Pressure: 350 bar (5000 psi)

  • Factory Pressure Settings Established at: 15 L/min (4 gpm)

  • Control Pilot Flow: 7 – 10 in³/min (0.11 – 0.16 L/min)

  • Response Time – Typical: Approx. 10 ms

  • Leakage at 110 SUS (24 cSt) : 30 cc/min @ 70 bar (2 in³/min @ 1000 psi)

  • Adjustment – Turns to Increase Setting: 5 clockwise

  • Valve Hex Size: 22.2 mm (7/8 in)

  • Valve Installation Torque: 45 – 50 Nm (30 – 35 lbf ft)

  • Locknut Torque: 12 Nm (108 lbf in)

  • Weight: 0.15 kg (0.34 lb)

  • Seal Kits: Buna 990-011-007 / Viton 990-011-006

RVIA-LHN

  • Model: RVIA-LHN

  • Product Type: Ventable, pilot-operated, balanced piston relief valve

  • Cavity: T-19A

  • Capacity: 480 L/min (120 gpm)

  • Maximum Operating Pressure: 350 bar (5000 psi)

  • Control Pilot Flow: 15 – 20 in³/min (0.25 – 0.33 L/min)

  • Response Time – Typical: Approx. 10 ms

  • Adjustment Screw Hex Socket Size: 4 mm (5/32 in)

  • Weight: Approx. 1.40 kg (3.10 lb)

  • Seal Kits: Viton 990019006

RVBA-LHN

  • Model: RVBA-LHN

  • Product Type: Ventable, pilot-operated, balanced piston relief valve

  • Cavity: T-19A

  • Maximum Operating Pressure: 350 bar (5000 psi)

  • Note: Refer to Sun Hydraulics technical catalog for detailed flow specifications

Key Technical Advantages

1. Balanced Piston Design – High Accuracy & Low Pressure Rise
The series features a balanced piston design that delivers high pressure regulation accuracy with minimal pressure rise versus flow. This ensures the valve maintains precise pressure control even under significant flow fluctuations, making it ideal for systems where pressure stability is critical.

2. Vent Port (Port 3) – Flexible Remote Control Capability
vent port (port 3) is provided between the main piston and pilot stage. By connecting a remote pilot relief valve or 2-way valve to port 3, the valve can be controlled remotely below its own setting. This design offers exceptional flexibility for multi-point pressure control and remote pressure adjustment in complex hydraulic systems.

3. 150-Micron Stainless Steel Screen – Reliable Orifice Protection
The main stage orifice is protected by a 150-micron stainless steel screen. This effectively prevents particulate contamination from entering the pilot stage, significantly reducing the risk of pressure response lag and setpoint drift caused by orifice blockage, and substantially enhancing reliability and service life in demanding fluid conditions.

4. Full Pressure at Port 2 – Suitable for Cross-Port Relief Circuits
These valves can accept full pressure at port 2 (tank port) , making them particularly suitable for cross-port relief circuits. However, spool leakage must be carefully considered in such applications.

5. Sun Floating Style Construction – Eliminates Binding from Installation Stress
The spool assembly incorporates Sun Hydraulics’ patented floating style construction, allowing internal parts to float within the cavity. This design effectively eliminates the risk of internal binding caused by excessive installation torque or cavity/cartridge machining variations, ensuring smooth operation and long-term reliability.

6. Wide Flow Range Coverage – Adapts to Diverse System Requirements
The series covers a broad flow range from 60 L/min (RVCA-LAN) to 480 L/min (RVIA-LHN), compatible with multiple standard cavities including T-11A, T-17A, and T-19A. Users can flexibly select the appropriate model based on system flow requirements without changing manifold designs.

Application Areas

  • Hydraulic System Overpressure Protection: Main system relief or branch circuit safety valves to prevent pressure exceedance

  • Cross-Port Relief Circuits: Bidirectional overpressure protection between two ports of hydraulic motors or cylinders

  • Load Sensing Systems: Pressure limiting valves to set maximum system operating pressure

  • Pilot Control Circuits: Remote pressure setting and control via port 3 with external pilot valves

  • Mobile Hydraulic Systems: Reliable overpressure protection for construction and agricultural machinery

  • Industrial Hydraulic Systems: Pressure limiting for injection molding machines, presses, metallurgical equipment

  • Test Equipment: Precise pressure setting and protection for hydraulic test benches

Expert Maintenance Tips

1. Cavity Cleaning & Pre-Installation Inspection
Thoroughly clean the manifold cavity (T-2A / T-11A / T-17A / T-19A) prior to installation to ensure no debris or burrs. Inspect O-ring seals for aging, damage, or deformation. While Sun’s floating construction minimizes installation stress effects, cavity machining precision must still meet standard requirements.

2. Strict Torque Control
Installation torque varies by model and must strictly follow the specified values:

  • RVCA-LAN (T-11A) : 45 – 50 Nm

  • RVGA-LWN (T-17A) : 203 – 217 Nm
    Use a torque wrench to apply specified torque—over-torquing or under-torquing can cause seal failure or spool binding.

3. Port 2 Back Pressure – 1:1 Additive Effect
Back pressure at the tank port (port 2) is directly additive to the valve setting at a 1:1 ratio. When designing the system return line, carefully control T-port back pressure to prevent actual cracking pressure from deviating from the set value. Consider system return back pressure when setting the valve.

4. Not Suitable for Load Holding Applications
Due to inherent spool leakage, this series is not recommended for load holding applications. For load holding functions, use pilot-operated check valves or counterbalance valves specifically designed for such applications.

5. Seal Material Selection & Fluid Compatibility
Standard configuration uses NBR seals for mineral oil-based hydraulic fluids. For systems using phosphate ester fluidsEPDM seals are required. EPDM seals must not be exposed to petroleum-based hydraulic fluids or lubricating greases, as this will damage the seals.

6. Regular Functional Testing & Maintenance
Perform preventive maintenance every 2,000 operating hours or every six months:

  • Verify valve cracking pressure matches the set value

  • Check for abnormal leakage or pressure drift

  • Inspect the stainless steel screen protecting the main stage orifice for blockage

  • Inspect O-ring seals for aging, hardening, or damage (replace seals after every disassembly)

Company Profile

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