2600R020BN4HC Industrial Hydraulic Oil Filter Element | Hydac Replacement

Genlu Hydraulic proudly introduces our 2600R Series industrial-grade high-capacity hydraulic return-line filter elements. Purpose-built to regulate solid particulate contamination profiles inside large-scale metallurgical hydraulic systems, high-volume lubrication skids, wind turbine hydraulic power units (HPUs), and heavy plastic processing lines, this line serves as a precision-engineered, drop-in replacement for the classic Hydac R-series return-line filter tank consumables. We specialize in cross-referencing and supplying the heavy-duty standard specification 2600R020BN4HC, providing seamless backward compatibility for classic 2600R020BN, 2600R020, and 2600R design variables.

Acting as the vital dynamic shield for high-precision components down the line, Genlu’s 2600R series elements conform strictly to the international testing protocols of ISO 2941 through ISO 16889. Utilizing imported multi-layered composite inorganic glass fiber combined with heavy-gauge support meshes, we guarantee 100% Drop-in Interchangeability across standard dimensional footprints (endcap outer diameters, longitudinal spine heights, and inner port bypass-valve seating configurations). Every production batch undergoes 100% multi-pass filtration efficiency audits, high-differential structural integrity collapse testing, and cyclic pressure fatigue simulations, assuring complete contaminant retention during volatile thermal oil surges and fluid flow reversals.

Technical Specifications 

• Product Line: 2600R Series High-Flow Inline Return Hydraulic Filter Element

• Exact Model Designation: 2600R020BN4HC (Denotes premium Betamicron-4 matrix glass fiber composition)

• Nominal Filtration Rating: 20 $\mu m$ (Microns absolute)

• Filtration Media Material: BN4HC / BN (Advanced multi-layered glass fiber composite matrix)

• Filtration Ratio (Beta Rating): $\beta_{20(c)} \ge 1000$ (Achieving an absolute efficiency metric $>99.9\%$)

• Maximum Allowable Differential Collapse Pressure: 2.5 MPa (25 bar / 362 psi)

• Rated Engineering Flow Capacity: 2600 L/min (Engineered for large-scale central reservoir return structures)

• Sealing Configuration Suffix Options: Premium Viton (FKM) fluorocarbon or high-nitrile (NBR) multi-lip O-ring seals as standard

• Fluid Compatibility Matrix: Highly compatible with standard petroleum-based mineral oils, synthetic fluids, water-glycol emulsions, and aggressive phosphate ester anti-wear industrial oils

Key Technical Advantages:

• Advanced Six-Layer BN4HC Pleated Structure for Maximum Dirt Capacity: The 2600R020BN4HC utilizes imported fourth-generation sub-micron inorganic glass fiber mats arranged in a graduated six-layer pleating matrix. Compared to basic single-layer papers, this architecture increases total active filtration surface area by over 55%. This maximizes the dirt-holding capacity at the 20-micron absolute rating, resulting in fewer replacement cycles and lowered maintenance costs.

• Heavy-Gauge Helical-Seam Perforated Stainless Steel Inner Core: Features a high-wall-thickness stainless steel center tube designed with optimized perforation layout configurations. This design resists dynamic reverse fluid pulses up to 2.5 MPa and withstands the high flow shear experienced when system bypass valves slam open. This protects the filter from structural collapse or pleat tearing under heavy differential loads.

• Epoxy-Fused Potting & Seamless Direct Thermal Bonding: Endcaps are permanently fused to the pleated filter media pack using high-performance thermal fusing polymers or specialized industrial grade epoxies, eliminating conventional adhesives that break down under chemical fluid additives. This keeps the endcaps secure at 120°C operational temperatures, ensuring zero fluid tracking and preventing un-filtered oil from bypassing the media.

• Epoxy-Coated Protective Wire Mesh for Anti-Static Grounding: The pleat pack is backed on both the upstream and downstream faces by an epoxy-coated wire mesh grid. This grid keeps the pleats open during peak flow velocities to maximize effective media utilization, while its continuous metallic structure dissipates static charges built up by fluid friction, preventing static pinholes and oil oxidation.

Application Areas:

• Primary Metallurgical & Steel Mill Infrastructure: Centralized fluid power hubs for blast furnace tilt systems, high-pressure descaling units, and main return headers on hot/冷轧 cold rolling mill line hydraulic circuits.

• High-Volume Industrial Manufacturing Equipment: Main return circuit filtration blocks for heavy-tonnage injection molding aggregates (1000T+), high-force extrusion presses, and waste-to-energy power plant hydraulic actuators.

• Power Generation & Heavy Resource Extraction Stations: Main gearbox lubrication loops for utility-scale wind turbines and return-line fluid conditioning manifolds on heavy open-cast mining excavators.

Expert Maintenance Tips:

• Act Immediately on Differential Pressure Indicator Alerts: The 2600R series housing is typically fitted with visual or electrical differential pressure indicators. When the indicator alerts (usually calibrated around 0.2 MPa / 2 bar), the filter element must be replaced within 24 operational hours. Postponing service allows the housing’s internal bypass valve to open, routing unfiltered, contaminated fluid directly into the reservoir and exposing high-value pumps and proportional valves to accelerated wear.

• Flush Internal Housing Cavities and Silt Pockets During Servicing: Many mechanics swap filter elements by simply pulling the used core out and inserting a replacement. This practice leaves heavy scale and metallic particles settled at the bottom of the filter canister. The proper procedure requires isolating the loop, pulling the used core, and completely wiping out the bottom and internal faces of the canister with a lint-free cloth before introducing the new element.

• Lubricate and Check Realignment of Endcap O-Rings to Prevent Shear: Because of the 2600R element’s large dimensions, it must be aligned completely plumb when seating it into the housing base. Apply a light film of clean hydraulic oil to the internal port O-ring and upper perimeter seals before installation. Tighten the cover bolts in a cross pattern without using cheater bars, ensuring the seals seat evenly without pinching or shearing under high backpressure.

2600R Series

• 2600R003BN4HC
• 2600R003BN4HC/-KB
• 2600R005BN3HC/-KB
• 2600R005BN4HC/-KB
• 2600R010BN3HC
• 2600R010BN3HC/-KB
• 2600R010BN4HC/-KB
• 2600R020BN4HC/-KB
• 2600R010BN3HC/V-KB
• 2600R010P/HC
• 2600R020BN
• 2600R020

0100 Series

• 0100DN010BH4HC
• 0100DN010BN4HC

0110 Series

• 0110D003BH4HC
• 0110D005BH3HC
• 0110D005BN4NC
• 0110D010BH3HC/-V
• 0110D010BH4HC
• 0110D010BH4HC/-V
• 0110D010BN3HC
• 0110D010BN3HC/-V
• 0110D010BN4HC
• 0110D020BN4HC
• 0110D020V
• 0110D10BH3HC
• 0110D10BN4HC
• 0110R010BN3HC
• 0110R010BN4HC
• 0110R020BN3HC
• 0110R10BN3HC
• 0110R10BN4HC

0140 Series

• 0140D003BH3HC
• 0140D010BH3HC

0160 Series

• 0160D005BH4HC
• 0160D005BH4HC/-
• 0160D005BN4HC
• 0160D010BH3HC
• 0160D010BH3HC/-V
• 0160D010BH4HC
• 0160D010BH4HC/-V
• 0160D010BN3HC
• 0160D010BN4HC
• 0160D010V
• 0160D020BH3HC
• 0160D020BH4HC
• 0160D020BH4HC*
• 0160D020BN3HC
• 0160D020BN4HC
• 0160D101BH4HC
• 0160D20BN3HC
• 0160DN025BH4HC
• 0160DN025BH4HC*
• 0160DN025W/HC
• 0160DN050W/HC/-V
• 0160MA003BN
• 0160MA010BN
• 0160MA010P
• 0160MAC10BN
• 0160MG010P
• 0160MU003M
• 0160MU010P
• 0160R005BN/HC
• 0160R010BN3HC
• 0160R010BN4HC
• 0160R010BN4HC/-KB
• 0160R010V
• 0160R020BN3HC
• 0160R020BN4HC
• 0160R020V
• 0160R10BN4HC
• 0160-D010BN3HC
• 0160D005BN4HC
• 0160D010BN3HC/-V
• 0160D020BN4HC

0165 Series

• 0165R010BN3HC
• 0165R010BN4HC
• 0165R020P/HC

0180 & 0185 Series

• 0180MA010BN
• 0180MA010BN/-Hydac
• 0180S125W
• 0185R020ECO/N

Special Series (01E, 01RS, 02 Series)

• 01E320.10P.16.S.P.-
• 01E.210.16VG.16.S.P
• 01E.320.25VG.16.S.P.
• 01RS225.10VG.10.B.P.-
• 02.0110D.10VG.30.HC.E.P
• 02.0110D.6VG.HR.HC.E.P.
• 02.0160D.10VG.30.HC.E.P
• 02.0160D.10VG.30.HC.E.P.IS06
• 02.0240D.10VG.30.HC.E.P.
• 02.0240R.10VG.30.HC.S.P
• 02.0660D.10VG.30.HC.E.P
• 02.0660R.10VG.30.HC.S.P
• 02.0850R.10VG.30.HC.S.P.
• 02.1300R.10VG.30.HC.S.P.IS06
• 02.240R.20VG.30.HC.S.P
• 02/05X

0201, 0210, 0240 Series

• 0201RK010MM
• 0201RK015BN3HC/-V
• 0210R010BN3HC
• 0240D005BH4HC
• 0240D010BH3HC
• 0240D010BH4HC
• 0240D010BN3HC
• 0240D010BN3HC/-V
• 0240D010BN4HC
• 0240D020BN3HC
• 0240D020BN4HC
• 0240D025W
• 0240D20BN3HC
• 0240R010BN/HC
• 0240R010BN3HC
• 0240R010BN4HC
• 0240R010P/HC
• 0240R020BN3HC
• 0240R020BN4HC
• 0240R020BN4HC/-KB
• 0240-R-010-BN3HC
• 0240D10BH3HC

0250, 0270, 0280 Series

• 0250R010BN3HC/-V
• 0270R010BN4HC
• 0280D003BN4HC
• 0280D003VB/HC/-SO212
• 0280D003VB/HC/SO212
• 0280D005BH4HC*
• 0280D005BH4HC/-V
• 0280D010BH4HC/-V
• 0280D010BH4HC*
• 0280D010BN4HC
• 0280D025W/HC/-V

0330 Series

• 0330D010BH3HC
• 0330D010BH3HC/-V
• 0330D010BH4HC
• 0330D010BN3HC
• 0330D010BN4HC
• 0330D010BN4HC/-V
• 0330D025W
• 0330D10BN3HC
• 0330D10BN4HC
• 0330D10BN4HC-V
• 0330D100W/-V4
• 0330D100W/HC
• 0330R005BN3HC
• 0330R005BN4HC
• 0330R010BN3HC
• 0330R010BN3HC/-B6
• 0330R010BN3HC/B6
• 0330R010BN3HC/-V
• 0330R010BN4HC
• 0330R010P
• 0330R020BN3HC/KB
• 0330R020BN4HC
• 0330R020V
• 0330R10BN3HC
• 0330R10BN4HC
• 0330R100W/HC
• 033R010BN4/HC

0400, 0500, 0550 Series

• 0400DN010BH/HC
• 0500D005BH4HC*
• 0500D010BH4HC*
• 0500D010BN3HC
• 0500D010BN4HC
• 0500D010V
• 0500R010BN3HC/-B6
• 0500R010BN3HC/B6
• 0500R010BN4HC
• 0500R020BN3HC/-B6
• 0500R020BN3HC/B6
• 0550R010BN3HC/-B6
• 0550R020BN3HC/-B6
• 058.91.0824

0600, 0630, 0660 Series

• 06.PPW3-421
• 060D025W
• 0630DN003BN/HC
• 0660D005BH4HC/-V
• 0660D005BH4HC*
• 0660D005BN4HC
• 0660D010BH/HC
• 0660D010BH3HC
• 0660D010BH3/HC
• 0660D010BH4HC
• 0660D010BH4HC*
• 0660D010BN3HC
• 0660D010BN4HC
• 0660D010BN4HC/-V
• 0660D025W/HC/-W
• 0660R005BN3HC/-KB
• 0660R005BN4HC
• 0660R010BN3HC
• 0660R010BN3HC/-KB
• 0660R010BN3HC/B6
• 0660R010BN4HC
• 0660R010BN4HC*
• 0660R010G/HC/SFREE-KB
• 0660R010V
• 0660R020BN3HC
• 0660R020BN3HC/-KB
• 0660R020BN4HC
• 0660R020BN4HC*
• 0660R020V
• 0660R025W
• 0660R020BN4HC

0850, 0950, 0990 Series

• 0850R005BN4HC
• 0850R010BN3HC
• 0850R010BN4HC
• 0850R010BN4NC/-V-B6
• 0850R020BN4HC
• 0850R025W/HC
• 0850R050W/HC/-V-KB
• 0950R003BN/4HC
• 0950R003BN3HC
• 0950R005BN4HC
• 0950R010BN3/HC
• 0950R010BN4HC
• 0950R020BN4HC
• 0950R10BN3HC
• 0990D010BN3HC

Other HYDAC & Cross-Reference Parts

• 1457432010
• 1819870200
• 1-002.0774
• 1-002.0776
• 1.14.39 D-12 ECO/C
• 1.0060 H10XL-A00-0-P
• 1.0060 H10XL-A00-0-V
• 1.0063 AS20-A00-0-P
• 1.0063 H10XL-A00-0-M0 (replacement for ABZFE-R0063-10-1X/M-DIN)
• 1.0095 H10XL-A00-0-V
• 1.0095 H10XL-A00-0-V0
• 1.0095 H6XL-A00-0-P
• 1.0200 H10XL-A00-0-V
• 1.0200 H6XL-A00-0-V-X-So
• 1.06.16 D 03 BN
• 1.07.08 D 03 BH
• 1.11.08 D 06 BN4
• 1.11.08 D 17 BH
• 1.11.16.D03BH
• 1.13.13 D 03 BH
• 1.14.16 D 12 ECO/N
• 1.1401 G100-A00-0-P
• 1.1401.G25-A00-0-M
• 1.1401.G25-C00-0-M
• 1.1401.G25-D00-0-M
• 1.225 P10-A00-00
• 1.361.H10XL-A00-0-M
• 1.561 G100-A00-0-P
• 1.900 G100 A 000 M
• 1/30 FP
• 1/30 А
• 10.240LA H10XL-A00-6-M SO3000
• 10.240LAH10XL-000-6-MSO3000
• 10.240LAH10XLA006-MSO3000
• 10.240LAH20XL-000-6-MSO3000
• 10.2600LAH10XL-000-6-MX
• 1000RN003BN/HC
• 1000RN010BN/HC
• 1006-18
• 101120-74W
• 10171766 DEMAG
• 111585
• 1260892
• 1263016
• 1263053
• 13-42-AOS/AOS-24×1,5/24×1,5-1000
• 13-42-AOS/AOS90-24×1,5/24×1,5-1500
• 16-42-AOS/AOS-30×2/30×2-1000
• 16-42-AOS/AOS90-30×2/30×2,5-1500
• 160D010BN4HC
• 1617707301
• 1617709903
• 169400038
• 169400041
• 17.150H6XL-H00-0-M
• 17.631H10XL-G00-5-M
• 1700R010BN3HC/-KB
• 1700R010BN4HC
• 1700R020BN3HC/-KB
• 1948153
• 1POGW20MNK200I
• 2-2487
• 2.0004G25-A00
• 2.0004G60-A00-0-M
• 2.0005H10XL-C00-0-M0
• 2.0005H6XL-C00-0-P
• 2.0018G100-A00-0-P
• 2.0020G25-A00-0-V0
• 2.0030G25-A00-0-V0
• 2.0030H10XL-A00-0-M0
• 2.0030H10XL-A00-0-P
• 2.0045G100-A00-0-P
• 2.0045G25-AHV-0-V
• 2.0045H101XL-B00-0-V
• 2.0045H10XL-A00-0-V
• 2.0045H10XL-A00-0-P
• 2.0045H10XL-B00-0-V0
• 2.0063AS10-B00-0-P
• 2.0160H3XL-A00-0-M0
• 2.0160H3XL-B00-0-M0
• 2.0400.H10XL-A00-0-M0
• 2.0400.H10XL-B00-0-M0
• 2.080D06BN
• 2.080D10BN
• 2.110D03BN
• 2.110D10BN
• 2.140H10SL-C00-0-P
• 2.180G40-A0V-0-V
• 2.18P10-A00-0-P
• 2.225G25-A00-0-P
• 2.225G40-A00-0-P
• 2.300D03BN
• 2.300D03BH
• 2.300D50W
• 2.62.9.420.1000.25 DN25
• 2.78.2.160.750.08.DN80
• 20-42-AOS/AOS-36×2/36×2-1000
• 20-42-AOS/AOS90-36×2/36×2-1500
• 200 micron CUE12554
• 210-5799081
• 21003186/30 R928006652 20040G10B00-0-MO
• 25-42-AOS/AOS-42×2/42×2-1000
• 25-42-AOS/AOS90-42×2/42×2,5-1500
• 1300R003BN3HC
• 1300R003BN4HC/-KB
• 1300R003BN/AM/-KB
• 1300R003BN3HC/-KB
• 1300R005BN4HC
• 1300R005BN4HC/-KB
• 1300R005BN3HC/-KB
• 1300R010BN3HC
• 1300R010BN3HC/-B1
• 1300R010BN3HC/B1
• 1300R010BN4HC
• 1300R010BN4HC/-KB
• 1300R010BN4HC/-V-B6
• 1300R010BN/AM/-KB
• 1300R020BN3HC
• 1300R020BN4HC
• 1300R025W/HC
• 1300R10BN-HC
• 1320D010BH3HC/V